Product Description
Product Details & Specifications
Mechanically Stable Weldment: Each cutter comes with a special "tail" that serves as the shank or tang of the cutter. It is welded directly onto the chainsaw chain link for perfect alignment.
- Material: Premium Synthetic Diamond glued to a tough tungsten carbide substrate using ultra-high temperature and high-pressure (HTHP) synthesis.
- Dimension: Offered in multiple diamond sizes and tail lengths to fit different chainsaw frame sizes.
- Temperature Resistance: Able to withstand prolonged exposure to high temperatures without losing temper or edge retention.
- Suitable for: High-silica stone applications like granite and abrasive limestone.
Superior Performance Characteristics
What makes the PDC Cutter with tail series successful in stone applications is how it addresses three fundamental needs of cutting superabrasive stone.
- High Impact Toughness: Cutting stone is hard on tools. Quarry rock is often inconsistent both across the surface and in depth. The tungsten carbide substrate give these cutters dimensional stability while absorbing micro impacts as the diamond cutter crashes down at high speeds, preventing edge chipping.
- Heat Dissipation: Maintaining extremely high-speed while cutting stone creates massive amounts of friction. These cutters are built with superior temperature tolerances keeping the edge from graphitizing or unbonding from the substrate during prolonged vertical and horizontal kerf.
- Tail for Stability: The integrated tail allows for maximum contact area during welding. When torque is applied during cutting, the tail keeps the cutter from twisting at all. This allows for a tighter, straighter cut every time.
Made to Order
Made to your drawing: We can make cutters to your provided specifications. Need a specialized tail geometry? Unique chamfer angles? We do that.
- Application-Specific Grade Selection: Our standard grades are broken into high-wear resistance or high-impact. The former is best suited for sandstone, the latter for granite.
- Varied sizing: Different chainsaws come with differently sized frames and chain links. We offer cutters with varying diamond table thicknesses and tail lengths to ensure you get the perfect fit.
PDC Cutter Showing
FAQ
Q: What advantages does a PDC cutter have over traditional carbide or diamond segmented tools?
A: PDC provides you with orders of magnitude sharper "self-sharpening" edge. Coupled with extreme wear resistance, you can expect dramatically faster cut speeds, significantly less power drawn from your saw, and orders of magnitude less tool replacements which equals minimal downtime.
Q: Why is that "tail" important?
A: The tail allows each cutter to be mechanically anchored to the chain. It allows for extremely consistent welding directly onto the chainsaw chain. Chains must be symmetrical down to almost a single degree in variance to prevent vibration and chatter as the chain spins. The tail ensures every cutter on that chain is exactly aligned with the next.
Q: Will it cut through high silica granite?
A: Absolutely. In fact, the PDC Cutter with tail series is engineered with high-silica content materials in mind. While standard mining tools will dull quickly from the microscopic sandpaper like quality of quartz, our extra clean diamond layer will let you maintain your cutting edge longer.
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